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Conveyor-Bend-Pulley

Contact Us:

Tel:86-532-66563370

E-mail:sales@shconveyor.com

Add:Zhenggang Development Zone, Yanshan County, Cangzhou City, Hebei Province, China

Detailed introduction:


Summarize



Besides DTII(A)-Type pulley which accord with GB/T988-1991,

We can produce new-type pulley , too. This kind of pulley is more practical. Dimensions of tube, center plate, hub and shaft are all calculated by the computer. According to different loading, pulley is divided into light-type, ,medium-type and heavy-duty three types.

Large-torque pulley can be designed with cast-welding structure.


Common conveyor belt width and pulley length & diameter combination

BW

P.L

P.D

200

260

114 120 160

200 250

250

320

300

400

200 250 315 400

400

500

200 250

315 400 500

500

600

650

750

200 250 315 400 500 630 800

800

950

200 250 315 400 500 630 800 1000 1250 1400

1000

1150

250 315 400 500 630 800 1000 1250 1400 1600 1800

1200

1400

250 315 400 500 630 800 1000

1250 1400 1600 1800

1400

1600

1600

1800

315 400 500 630 800 1000

1250 1400 1600 1800 2000

1800

2000

2000

2200

500 630 800 1000

1250 1400 1600

1800 2000

2200

2500

2400

2800

2600

3000

630 800 1000 1250 1400 1600 1800

2000 2200

2800

3200

3000

3400

800 1000 1250 1400 1600 1800 2000 2200 2400


Pulley Shell

The chemical composition and mechanical properties of the metal materials used in the drum body should meet the corresponding national standards.

Before welding, the steel should be shot peened by pretreatment process.


Pulley Hub

The casting quality of pulley hub shall be tested by magnetic powder or ultrasonic wave.For circumferential welds and longitudinal welds of small diameter rollers, the special technology of single side welding and double side forming should be adopted.The circular and longitudinal welds of the drum are all carbon dioxide shielded welds, and nondestructive inspection should be carried out to ensure the quality of the welds.Eliminate welding stress and ensure the normal operation of pulley.


Pulley Shaft

The drum shaft shall be forgings and shall be nondestructive tested and shall be provided with a test report.The allowable torque and allowable net force should meet the design requirements.

Under the maximum load condition of the drum shaft, the deflection of the shaft between the bearing blocks is

Connection way between drum and shaft

According to the need to use key, heat expansion or extension sleeve (power block) connection


Drive Pulley

According to load capacity, the drive pulley is divided into three types.

Light - typehole diameter of bearing is 80-100mm, shaft and hub are connected by single key, central plate is welded with the tube,

it is of single extension shaft

Medium - typehole diameter of bearing is 120-180mm

shaft and hub are connected by extension sleeve (power block)

Heavy-Dutyhole diameter of bearing is 200-220mm

shaft and hub are connected by extension sleeve (power block)

The drum body is casting-welding structure, it includes single extension shaft and double extension shaft, two types


Pulley surface can adopt flat type, herringbone rubber lagging type and diamond rubber lagging type.

Herringbone rubber surface has big friction coefficient, good skid resistance and drainage, but it is restricted by its directivity.

Diamond rubber surface is suitable for double - direction conveyor.



Bend Pulley

According to load capacity, the bend pulley is divided into three types.

Light - typehole diameter of bearing is 50-100mm

Medium - typehole diameter of bearing is 120-180mm

Heavy-Dutyhole diameter of bearing is 200-260mm

Structure type is identical to the driving pulley

Pulley surface can adopt flat type or smooth rubber type.


After-sales service commitment

(I) Pre-production services:

According to the demand of belt conveyor and user's requirement

Provide users with necessary technical and product-related information in a timely manner


(II) In production services:

Provide production schedule information to customer in time.

If the customer requests to conduct production supervision, provide necessary office conditions for the user, and arrange relevant personnel to cooperate with the work.


(iii) After-production services:

* Carry out necessary product quality inspection and provide relevant inspection report in strict accordance with customer requirement and related  standard

* Strict handling of packaging, ensure that in the process of transportation,

pulley do not suffer damage

* Follow up customer receiving and help to deal with the problem found on site.

* If necessary, personnel can be sent to the site to guide the installation

and debugging of equipment.

* Train site operation and maintenance personnel according to

customer requirements.

* Actively assist users to solve problems after the installation of products,

and unconditionally replace relevant parts and components during the quality assurance period.



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